Tuesday, August 7, 2012

Ready...set...go!




Remember this sneak peek from...oh, about 6 months ago?  We are now up and running with a new product: Aurastone.  Aurastone is a concrete overlay system for creating countertops and other surfaces that are seamless and durable.  The surface is easily maintained with a beeswax finish and mild soap & water for cleanup.  With USDA approval, Aurastone has one of the highest food safety ratings in the country, is bacteria & stain resistant and will withstand temperatures up to 500 degrees.  Because of it's wide color palette, the artistic applications are endless.  We can create a natural or fantasy stone look or create original artwork within the epoxy.

Our first project was a kitchen counter.  The new countertop was constructed with MDX, a denser version of MDF.  A water-proof sealent was applied to the entire surface.



Two passes of concrete were then applied, creating a scratch-coat.



Some painting magic...


...with dyes, mica and metallic powders...


...followed by a coating of a water-based 2 part epoxy system.  This epoxy has no odor and is low VOC, so it's great to work with.  The blow torch is used to disperse air bubbles.  A more natural, matte stone finish is achieved by honing the surface with an orbital sander: 4 passes with sandpaper-400 to 4000 grit!!!  The surface is then buffed with beeswax.


Here is the awful, laminate butcher block before:


The newly installed countertop.  A handsome, polished concrete finish.



Aurastone can be used for countertops, tables, art and so many more possibilities.  We look forward to creating many more projects and posting them in the future.

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